As we all know, the conveyor system has been vital to industrial operations. While the conveyor belt systems on which businesses of all kinds and niches rely today have come a long way, the maintenance of belt conveyors is crucial so that they remain in top shape and continue to produce the productivity that industries require to grow. If not properly maintained and repaired, Conveyor belt problems can hinder facilities from handling and delivering goods effectively and efficiently. But what are some frequent issues with conveyor belts, rollers, and other systems? And how to fix them?
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Also read: How does a conveyor belt work?
5 Most Common Conveyor Belt Problems
Conveyor Belt Systems, like any other mechanical equipment, are subject to wear and tear due to their metal components. Over time, conveyor belt components get overworked and damaged, which has a direct influence on operations.
Unplanned or emergency maintenance, repairs, or replacements can cause substantial downtime, leading to your company failing to accomplish its production requirements.
Conveyor Belt Damage
Belt damage is among the most prevalent conveyor belt issues. The processing and transportation of massive, excessive, or abrasive materials is one of the primary causes of this prevalent conveyor belt challenge.
Being careful with your conveyor belt system is vital for reducing short and long-term harm. Your conveyor belt system should be designed for its intended use and supplied with a belt of the proper grade for your application, especially if handling and transporting abrasive or bulky items often.
Conveyor Blockages
The productivity of any conveyor system is based on the belt itself being clear of extra material. After all, blockages may halt activities, especially if allowed enough time to accumulate. It’s one of the most prevalent issues with conveyor belts and rollers, but it is also the simplest to resolve.
Most conveyor obstructions are hard to forecast, but frequent maintenance and inspection will allow you to identify sharp edges, corroded surfaces, and corners that may grip items and cause blockages.
Conveyor Mistracking
Your conveyor belt must be positioned to transfer the goods on the correct path. Your system will undoubtedly suffer from mistracking conveyor belt issues unless managed and realigned. A torn belt edge is a clear indication of this prevalent problem.
Mistracking indicates that something isn’t quite right with a given component. For example, your misguided belt might be caused by a crooked or tilted conveyor frame. By including belt conveyor troubleshooting in your routine, you can identify mistracking early and even address the underlying reason before it gets complicated.
Conveyor Slippages and Spillages
Tension is required to keep the conveyor belt balanced and on course. Various conveyor belt issues, including belt slippages, are caused by insufficient or excessive stress. Another issue that facilities face with conveyor belts is material leakage.
When it comes to preventing conveyor belt difficulties, it’s critical to know the indicators of belt slippage. In addition to noting sliding, you can hear harsh, grinding, or screeching noises from the belt. Check all conveyor components for wear regularly and repair or replace parts as needed.
To avoid material spills, use impact belts, skirt clamps, or belt ploughs along those dangerous parts. It should reduce spills, waste, and the need for cleanup.
Seized Rollers
The rollers on your conveyor belt are made of the most potent materials, including steel. It does not prevent them from being the source of one of the most prevalent roller conveyor difficulties. A conveyor roller issue can be avoided with frequent roller conveyor maintenance, preventing malfunctions and shutdowns that halt production in their tracks.
How can Delta Stark Help in Maintenance?
Now that you have learned everything you must know about typical conveyor belt issues and fixes, understand that prevention is always preferable to cure.
By spending more on pre-planned maintenance, you can prevent conveyor belt problems and identify suitable conveyor problem solutions before they get magnified and turn out to be highly challenging to resolve.
As the best belt conveyor manufacturer, Delta Stark can be your ideal partner for conveyor system maintenance. Contact Delta Stark today to learn more and initiate proper maintenance on your conveyor belt system.